Product Info

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Product Info

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X-Ray SMD Component Counting
& X-Ray PCB Inspection

  • X-Ray Reel Counter counts parts quantity by penetrating X-Ray through the reel

  • Take X-Ray images of PCB 2D, BGA Ball, Lead short with X-Ray Inspection Record video (2D), inspect assembly, etc.

  • enhancing productivity / providing convenience in inventory management and reducing operation cost.

  • ”99.98 ~100%” Accuracy

  • R01005, C008004 minimum size counting “99.9 ~100%” accuracy

  • Best Counting speed “around 7 seconds/reel”

  • Based on R01005 size 20,000x Counting time

  • 7” reel simultaneous 3x Counting speed “around 7 seconds”

  • Including Loading & Unloading time “around 9 seconds”

  • Reel counting of various sizes (180mm~380mm)

  • Upper tray C008004, 01005, 0201 precise Counting (by inch)

  • Lower tray 0402 above parts Counting (by inch)

  • X-Ray PCB inspection & X-Ray other assembly inspection function

  • Intuitive, easy-to-use GUI

  • One-click operation

  • Minimize investment cost (exceptional implementation cost)

  • Groundbreaking reduction in parts inventory management time

  • Significant reduction in labor(save labor cost)

  • Minimize count error

  • Productive utilization of manpower

  • Direct linkage with factory ERP/MES

  • Barcode label printer

  • Barcode reader

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  • Counting function

  • Standard SMD, cut tape reel, JEDEC/Matrix tray, MELF

  • AluminumCaps, Soic, Sot, To, BGA/CPU, Tantal, Filter, etc.

  • Optimal Counting algorithm using A

  • Count loose/cut tape reel piece

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  • X-Ray PCB Test Function

  • X-Ray PCB Test Function

  • Visual inspeciton function such as IC read, BGA Ball leg short, etc.

  • Measure length, select area, add comment, zoom screen(expand/shrink) function

  • Image & video (2D) film function

  • Basic PCB & other assembly test function

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  • Reel type Image

7” R01005 reel upper tray

7” R01005 reel upper tray

7” reel 3x lower tray

7” reel 3x lower tray

15” reel lower tray

15” reel lower tray

7” R0402 reel lower tray

7” R0402 reel lower tray

  • Enhance speed / accuracy / productivity

  • Reel counting time is around 7 seconds, with counting in 9 seconds including loading time

  • 7” reel simultanoues 3x Counting speed “around 7 seconds”

  • “99.98 ~100%” accuracy

  • R01005, C008004 minimum size counting “99.9 ~100%” accuracy

Time reduction

Time reduction

No labor cost

No labor cost

  • Value compared to investment value

  • 10~15 hours needed to count 200x reels with existing method.

X-Nanoscan (X-Ray film method) takes 30~40 minutes for 200x reel counting

  • Existing method requires multiple personnel (1~5x) for counting, and long work time wastes manpower and reduces productivity.

X-Nanoscan does counting in minimal time with minimum manpower, reducing labor cost and enhancing productivity by placing manpower in other processes.

When counting 200x reels

Existing method

Existing method

10~15 hours
1~2x personnel

X-Nanoscan

X-Nanoscan

30~40 minutes
1x personnel

  • Environment protection

  • X-Nanoscan is used abiding by safety and environmental guidlelines, so it is very safe.

  • The safety has been verified by radioactive device design approval and usage report approval from Nuclear Safety and Security Commission

SAFETY FIRST!

SAFETY FIRST!

Environmental protection

Environmental protection

  • Enhance productivity with precise parts inventory management

  • Safe planning for assembly inventory reduction with precise inventory management

  • Minimize stop, pause time and equipment settings during SMT equipment operation

  • Fast counting and inventory management of used material immediately after production

  • Smooth part supply & procurement with precise and fast inventory management, enhancing customer satisfaction

  • Precise inventory management / provide information per customer order

  • Maximum productivity and efficient manpower placement with minimized counting time

Maximum effect with minimum time / manpower investment

Inventory Management

Inventory Management

Work efficiency

Work efficiency

  • Cost reduction with precise part counting

  • Reduce parts inventory with precice inventory management

  • Acquire liquidity with reduced inventory amount from efficient inventory management

  • Optimal storage & management with precise parts inventory management

  • Reduced labor force and cost from minimized counting time

Cost reduction effect from inventory / labor force / labor cost reduction

COST

COST

cut down the money

cut down the money

  • Cost reduction from high-quality automation

  • One-click inventory check

  • Information basis for efficient material purchase & management

  • Reduced error during parts counting

  • Direct connection with factory ERP/MES possible

Enhanced productivity & successful management

Increased productivity

Increased productivity

Successful management

Successful management

X-Nanoscan General Specs.
Item X-Nanoscan
Tube Voltage 60KV
Tube Output Power 144W
Inspection Area 390x390 mm
Object Size 380x380 mm
Inspection Time approx. 7 seconds
Monitor 20 inch LED Monitor
Operation System Windows 10
Input Power AC220V,
Single Phase 50/60Hz
Operating Power
Consumption(Max)
220W
Non-operating Power
Consumption
20W
Dimension
(WxDxH mm)
760 x 760 x 1820
Weight 250Kg
X-Ray Leakage Dose < 1 uSv/Hour
Operating Temperature 0 ~ 40℃
Storage Temperature 0 ~ 50℃
  • Components

X-Nanoscan

X-Nanoscan

  • Surrounding equipment

Barcode reader

Barcode reader

Monitor

Monitor

Computer

Computer

Keyboard/Mouse

Keyboard/Mouse

Barcode label printer

Barcode label printer

13″ 릴

13″ 릴

7″ 릴 (R01005)

7″ 릴 (R01005)

15” reel variant part

15” reel variant part

3x 7” reel(Simultaneous)

3x 7” reel(Simultaneous)

Tray

Tray

Cut tape reel

Cut tape reel

7” variant part

7” variant part

15” reel variant part

15” reel variant part

  • X-Ray PCB Test Function

  • Visual test function such as IC lead, BGA Ball, lead short, etc.

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